How Can I Make My Own Solder Iron

Now this is one how-to video you probably dont come across often. We know it sounds like youre going to end up lit up like those much-parodied dads trying to set up Christmas lights on the rooftop during. While most jewelry makers and welders probably purchase their soldering irons its actually possible to make your own soldering iron out of graphite pencil car battery and jumper cables.

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Posted by 6550 at 417 PM on March 15 2012.

How can i make my own solder iron. Try flat soldering the front side first making sure that the gaps are filled. If your skin is burned because of a soldering iron immediately pour cold water from a tap onto the burned area of the skin for 8 minutes to reduce it swelling up. Once you do this youll be ready to do test your soldering iron.

However flux can be of various types depending upon the things to be soldered. Step 1 - Purchase Materials Purchase metal that you can use to form a frame to rest the iron on when not in use. The twisted wires must be impregnated with solder the aforementioned process also known as tinning.

Get one of those devices that tell you how much power something uses and plug in the soldering iron. Alternatively you can measure the resistance and use V2R calculate the power used. Or you can spend a lot more if youre sourcing NOS germanium transistors to make an exact replica of some pricey vintage stompbox.

You dont have mica. Before you put solder over the required area heat up the surface to be soldered by touching the tip of the hot iron. It is clear that in order to make such a soldering iron with your own hands you need a suitable wire resistor.

For a soldering iron with a voltage of 12 V which can be powered not only from a suitable current source but also from a car battery a resistor with a nominal value of 20 ohms calculated for a power of 7 W will be suitable. Any metal may do but its what I had. This is the technique students find most helpful in the Stained Glass Made Perfect course.

I change tips occasionally on my soldering iron too. To create your own you will need some skill with a soldering gun or welder so you can bond the metal pieces needed to hold the iron in place when not in use. Apply lots of solder to one side of the resistor then quickly melt the other side and flick it off.