How To Make Soldering Iron With Nichrome Wire

Hold the power cord jack wire tips over the exposed tips of the wires.

How to make soldering iron with nichrome wire. Now you can try using it and see if it works for you. You need silver-bearing solder an acid flux that is as aggressive as you can buy Duzall and a soldering iron that can be heated by torch up to the flow temp of the solder. Place your soldering iron over the tips and feed solder onto the wires.

Attach one end of the heater nichrome wire about 0305 mm diameter near the sharp end 3 and start winding it over the insulation to make the heater resistor 4. Take the copper tip 1 a piece of 710 cm of 345 mm diameter copper rod and roll the insulator over it on about 4 cm. A piece of wood.

Twist all of your scavenged nichrome wires to form a single strand. Plug in the soldering iron and let it heat up. In this aspect a soldering iron with nichrome wire will always be better than a conventional soldering gun.

This is one of the last steps you should take when making the soldering iron wire. Solder the exposed tips of the two copper wires to a power cord jack with a soldering iron. Once youre done use electrical tape to cover the two wires and fasten them together to form one block section of the base.

A propane torch silver solder and brazing flux but thats not a lot of use if you want to connect to a PCB since the stainless steel is not soft solderable the silver solder itself is soft solderable if I recall correctly. So when you are trying to make the soldering iron without nichrome wire you can also try the following tutorial as its quite similar to the one mentioned above. Hackaday Prize Entry.

Heat treatment fiberglass sleeving. A hole is drilled from one end and a thread is cut under the screw 4 and from the opposite side - under a segment of the tip of a 25-watt soldering iron 2. Hobbyists use nichrome wire in ceramic sculpture and glassmaking.