How To Solder Small Wires

Touch the tip of the soldering iron to the copper wires.

How to solder small wires. Remove the soldering iron and wait a few seconds to let the soldered connection cool and harden. I tried to burn off the enamel coating on the wire with a small propane torch but it melts the wires. You could also twist them before soldering to increase mechanical strength.

Tiny wires sometimes only require a quick swipe across the joint to flow the tinned wires together. Use a pencilsoldering iron like the one in the same picture. The wire is made up of 32 pieces of Litz wire 320 strans of 004 wire.

Request a Quote Today. Pinch the wire tip between the solder and the iron tip to tin and flow the wire end. Use electrical tape over the bent wire and secure it.

There must be a better way to do it. Take a 60mm wire and strip it. I apply the soldering iron tip and the solder to the metal tag near to where the tinned sleeve wire touches it and gradually introduce more solder until the molten blob touches the cable and melts.

Your solder will be applied opposite from the iron on top of the wire. Again dont linger you just need the surface of the solder to melt together. Get a tiny ball of solder on the tip of your iron and touch it to the joint.

After you put the wire in a hole heat the junctionof the wire and hole until the solder on the wire and hole melt should take no more than 2 seconds. The wires here are 24AWG and while they are not necessarily tiny by some standards f. Soldering small wires to very small connections such as unused pins on QFPs You can DIY a tripod holder or just buy one probe tip makes the tripod.